1. Optimizing the Body Structural Design
- The body frame is constructed of high-strength alloy materials to reduce deformation during long-term use.
- The integral casting process enhances body rigidity, ensuring stable positioning of all components during the shearing process.
- Prevents shear deviation caused by body movement, laying the structural foundation for precision control.
2. Precise Hydraulic System Control
- Equipped with high-precision proportional valves and pressure sensors.
- Monitor hydraulic oil pressure and flow in real time.
- Automatically adjust hydraulic system's output parameters based on processing requirements.
- Ensure uniform lowering speed and stable pressure at the upper shear blade.
- Avoid dimensional errors caused by hydraulic power fluctuations.
3. Strengthening Tool Management and Maintenance
- Selecting high-hardness, wear-resistant tool materials.
- Regularly calibrate and sharpen the shear blades.
- Ensure uniform gap between the upper and lower shear blades.
- Install tool positioning and locking device to prevent tool displacement.
- Maintain stable cutting angle and accuracy.
4. Adding Auxiliary Positioning Devices
- Install high-precision linear scale or laser positioning system.
- Provide real-time feedback on sheet material position.
- CNC system automatically calibrates the sheet metal.
- Ensure accurate positioning between sheet metal and shear blade.
- Reduce errors caused by manual positioning.
5. Improve Equipment Inspection and Maintenance
- Establish regular inspection and maintenance mechanism.
- Perform precision inspections on guide rails, lead screws, and transmission components.
- Replace worn transmission parts promptly.
- Ensure proper clearances between all moving parts.
- Regularly calibrate shear parameters using software system.
