1
Configure Comprehensive Overload Protection
- Rely on the equipment's own protection mechanisms as the foundation for preventing overload.
- Install appropriate overload protection devices for all equipment.
- Ensure devices quickly trigger shutdown or pressure relief when operating load exceeds rated range.
- Regularly check the sensitivity and effectiveness of protection devices.
- Maintain devices in normal working condition to accurately respond to abnormal loads.
2
Manage Material Feeding Scientifically
- Control feeding properly to prevent overload from improper material input.
- Feed materials evenly and steadily according to equipment's rated capacity.
- Avoid large accumulations in short periods that cause sudden load surges.
- Sort materials in advance to remove hard foreign objects or oversized materials.
- Prevent equipment jamming and localized overload for smooth processing flow.
3
Follow Standard Operating Procedures
- Implement standardized operations to mitigate overload risks from human factors.
- Operators must know equipment's rated load parameters.
- Do not process excessive material or adjust parameters unlawfully for efficiency.
- Conduct a no-load test run before starting equipment.
- Monitor equipment status closely and immediately stop for troubleshooting abnormalities.
4
Conduct Regular Maintenance & Debugging
- Enhance maintenance to prevent overload from aging or malfunctioning components.
- Regularly check wear of hydraulic systems, bearings, gears.
- Replace aged or damaged parts promptly to prevent abnormal load increases.
- Regularly lubricate and debug equipment for smooth operation.
- Maintain stable operation to reduce overload probability.
