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How does a double shaft shredder work

2026-09-15 Leave a message

1. Low Speed & High Torque Shearing

  • Double shaft shredder reduces material size through two counter‑rotating shafts fitted with interlocking cutters.
  • Shafts turn at low speed with high torque.
  • Works more like a heavy‑duty pair of scissors than a high‑speed hammer mill.
  • Design gives stable cutting force and lower vibration during operation.

2. Shearing, Tearing & Squeezing Actions

  • Material enters the shredding chamber; cutters on the two shafts bite and pull it inward.
  • Main cutting action comes from the shear gap between adjacent moving cutters.
  • Additional tearing and squeezing produced by cutter tips, spacers, and fixed side cutters.
  • Material is cut repeatedly until it becomes smaller pieces that fall through the discharge area.

3. PLC Control & Overload Protection

  • Most modern units use PLC control for start, stop, forward rotation, and automatic reverse.
  • If a hard object or overload is detected, shafts reverse automatically.
  • Protects cutters, gearbox, and main motor.
  • Some models add a hydraulic ram feeder to press bulky or hollow materials into the cutting zone.

4. Typical Materials & Output Control

  • Commonly used for plastics, wood, rubber, tires, electronic waste, light metal scrap, packaging waste, and industrial bulky waste.
  • Output size influenced by cutter thickness, cutter spacing, shaft speed, and whether a screen or discharge conveyor is used.
  • Mainly a pre‑shredding and volume reduction machine.
  • Finer output usually requires a second stage crusher.