Emergency Response for Hydraulic System Leaks
When the Briquetting Press hydraulic system leaks, take these immediate actions to minimize equipment failure risks and ensure safety.
1. Emergency Shutdown & Safety Protocol
- Press the emergency stop button immediately to cut power
- Evacuate surrounding personnel from the area
- Place warning signs around the equipment
- Prevent slips/falls by containing spilled oil
Safety First: Never attempt repairs without proper PPE and system depressurization
2. Locate the Leak Source
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Inspect critical components:
- Pipe joints and fittings
- Seals and O-rings
- Hydraulic cylinders
- Pump and valve assemblies
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Check for:
- Loose vibration-affected joints
- Aged/damaged seals
- Cracked pipes or weld seams
- Use white paper/cloth to identify hard-to-see leaks
3. Temporary Containment
- Loose joints: Tighten gradually with explosion-proof wrench to specified torque
- Damaged seals: Replace with identical specification O-rings/seals
- Broken pipes: Apply quick-seal glue, pipe clamps, or emergency tape
- Internal leaks: Shut down immediately to prevent further damage
⚠️ Critical Warning
Temporary fixes should only be used to allow safe shutdown. Never operate equipment long-term with temporary repairs.
4. Professional Repair & Recovery
- Contact certified technicians for complete system repair
- Replace all damaged components with OEM parts
- Refill with specified hydraulic fluid
- Conduct pressure tests to verify system integrity
- Properly dispose of leaked fluid and clean affected areas
- Document all maintenance actions for future reference
Following this structured response plan will minimize downtime, prevent environmental contamination, and ensure safe return to operation after hydraulic system leaks.