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What to do if a single-shaft shredder jams during operation

2025-11-27 Leave a message

Emergency Stop and Safety Precautions

  • Immediately press the emergency stop button to cut off power and prevent secondary damage.
  • Wait until the cutter shaft has completely stopped rotating and the equipment is stationary before proceeding with further operations.
  • Operators must wear protective gloves, goggles, and other safety equipment.
  • It is strictly forbidden to reach in with hands or tools while the equipment is not completely stopped.
  • Prevents accidental pinching and serious injuries.
  • Simultaneously, set up warning signs around the equipment.
  • Prohibit unauthorized personnel from approaching the operating area during maintenance.

Precise Troubleshooting of Jammed Materials

  • Carefully observe the feed inlet and shredding chamber to determine the type of jam.
  • If the material is too large or has excessive hardness, confirm whether it exceeds the equipment's processing range.
  • If foreign objects are mixed in, check for hard impurities such as metal or stones jamming the cutters.
  • If the material is being fed too quickly, verify whether the feeding rhythm matches the equipment's processing capacity.
  • Check for dulling or deformation of the cutters that may contribute to jamming.
  • Verify whether the cutter shaft rotates smoothly, ruling out jams caused by equipment malfunctions.
  • Identify the root cause of jamming before attempting to clear the material.

Compliant Clearing of Jammed Materials

  • Select appropriate tools, such as long-handled hooks or pry bars, to assist in clearing.
  • Avoid direct contact with the blade edge to prevent injuries.
  • For large pieces of material, cut them into smaller sections before removal.
  • For foreign objects, carefully separate the blade from the entanglement or obstruction.
  • Avoid forced prying that could damage the blade or cutter shaft.
  • Remove the jammed material gradually during the clearing process.
  • Ensure no residue remains in the shredding chamber after clearing.
  • Check the condition of all components to confirm there is no looseness or damage.

Implementation of Subsequent Preventive Measures

  • After clearing, adjust the feeding rhythm to avoid excessive or rapid feeding.
  • Perform strict pre-treatment of the material before shredding.
  • Sort out hard foreign objects and crush large pieces of material to a suitable size.
  • Check the condition of the blades regularly, and grind or replace them if necessary.
  • Ensure cutting capability is maintained for optimal performance.
  • Strengthen inspections during subsequent operation.
  • Closely monitor changes in equipment load during operation.
  • Promptly adjust or stop the machine for inspection if signs of jamming appear.
  • Watch for symptoms such as a decrease in speed or abnormal noise.
  • Reduce the occurrence of jamming at its source through proactive measures.