Emergency Stop and Safety Precautions
- Immediately press the emergency stop button to cut off power and prevent secondary damage.
- Wait until the cutter shaft has completely stopped rotating and the equipment is stationary before proceeding with further operations.
- Operators must wear protective gloves, goggles, and other safety equipment.
- It is strictly forbidden to reach in with hands or tools while the equipment is not completely stopped.
- Prevents accidental pinching and serious injuries.
- Simultaneously, set up warning signs around the equipment.
- Prohibit unauthorized personnel from approaching the operating area during maintenance.
Precise Troubleshooting of Jammed Materials
- Carefully observe the feed inlet and shredding chamber to determine the type of jam.
- If the material is too large or has excessive hardness, confirm whether it exceeds the equipment's processing range.
- If foreign objects are mixed in, check for hard impurities such as metal or stones jamming the cutters.
- If the material is being fed too quickly, verify whether the feeding rhythm matches the equipment's processing capacity.
- Check for dulling or deformation of the cutters that may contribute to jamming.
- Verify whether the cutter shaft rotates smoothly, ruling out jams caused by equipment malfunctions.
- Identify the root cause of jamming before attempting to clear the material.
Compliant Clearing of Jammed Materials
- Select appropriate tools, such as long-handled hooks or pry bars, to assist in clearing.
- Avoid direct contact with the blade edge to prevent injuries.
- For large pieces of material, cut them into smaller sections before removal.
- For foreign objects, carefully separate the blade from the entanglement or obstruction.
- Avoid forced prying that could damage the blade or cutter shaft.
- Remove the jammed material gradually during the clearing process.
- Ensure no residue remains in the shredding chamber after clearing.
- Check the condition of all components to confirm there is no looseness or damage.
Implementation of Subsequent Preventive Measures
- After clearing, adjust the feeding rhythm to avoid excessive or rapid feeding.
- Perform strict pre-treatment of the material before shredding.
- Sort out hard foreign objects and crush large pieces of material to a suitable size.
- Check the condition of the blades regularly, and grind or replace them if necessary.
- Ensure cutting capability is maintained for optimal performance.
- Strengthen inspections during subsequent operation.
- Closely monitor changes in equipment load during operation.
- Promptly adjust or stop the machine for inspection if signs of jamming appear.
- Watch for symptoms such as a decrease in speed or abnormal noise.
- Reduce the occurrence of jamming at its source through proactive measures.
