Routine Basic Maintenance Cycle
- Routine maintenance should be performed before and after each operation of the equipment.
- Considered high-frequency basic maintenance for optimal performance.
- Before operation, check for any looseness in the machine body.
- Ensure the feed inlet is unobstructed and clear of debris.
- After operation, promptly clean any residual material in the shredding chamber.
- Remove dust and debris from the machine body surfaces.
- Replenish lubrication in key areas to ensure smooth operation.
- This cycle focuses on the immediate condition of the equipment.
- Prevents the accumulation of impurities and escalation of minor hazards.
- Routine inspections and cleaning lay a solid foundation for safety during each operation.
Periodic Core Component Maintenance Cycle
- Core component maintenance should be performed at fixed intervals.
- Focuses on easily damaged and critical components such as blades and bearings.
- Check the wear and dulling of the blades regularly.
- Grind or replace blades if necessary to maintain cutting efficiency.
- Test the lubrication effect and smoothness of bearing rotation.
- Promptly replenish or replace deteriorated lubricating oil.
- This cycle revolves around core functional components.
- Ensures shredding efficiency through regular maintenance.
- Extends component lifespan through phased maintenance activities.
Specialized System Maintenance Cycle
- This cycle targets critical systems such as hydraulics and electrical systems.
- Conducts comprehensive inspections at specific intervals.
- Check hydraulic system seals for leaks and pressure stability.
- Replace worn seals to prevent fluid leakage and pressure loss.
- Inspect the integrity of electrical wiring insulation.
- Check the firmness of interface connections throughout the system.
- Clean dust and debris from control panels and electrical components.
- Test functional responses of all control systems.
- This cycle focuses on system operational stability.
- Prevents unexpected downtime due to system failures.
Long-Term Comprehensive Maintenance Cycle
- Long-term maintenance is carried out after a period of continuous equipment operation.
- Involves comprehensive, in-depth maintenance activities.
- Includes a complete inspection of the machine structure.
- Check the frame and cutter shaft for deformation or fatigue damage.
- Assess the aging degree of each component throughout the system.
- Replace components that have degraded in performance after long-term use.
- Thoroughly clean lubrication lines and filters.
- Recalibrate equipment operating parameters to factory specifications.
- This cycle restores overall equipment performance through systematic overhaul.
- Ensures long-term stable operation and extends equipment lifespan.
