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What are the maintenance methods of Semi Automatic Horizontal Baler

2025-07-22 Leave a message

Semi Automatic Horizontal Baler Maintenance Guide

Proper maintenance of Semi Automatic Horizontal Baler requires focus on the hydraulic system, mechanical structure and electrical components. The specific methods are as follows:

1

Daily Inspection and Maintenance

Before starting the machine every day:

  • Check for foreign objects at the feed port and clean residual materials to avoid jamming
  • Observe the hydraulic oil tank level and replenish with the same type (e.g., 46# anti-wear hydraulic oil) when below 1/3 of scale
  • Check strapping guide wheel flexibility and apply lubricating oil to reduce friction

After operation, clean equipment surface thoroughly, especially removing dust from hydraulic pipeline joints to prevent oil accumulation.

2

Hydraulic System Maintenance

  • Weekly: Check hydraulic pipelines for leaks and tighten loose joints
  • Every 3 months: Replace hydraulic oil filter to prevent impurity entry
  • Every 6 months: Test hydraulic oil viscosity - replace if emulsified or blackened
Oil Change Procedure

Drain old oil completely and flush the tank. Maintain oil temperature at 30-50℃. Stop operation if temperature exceeds 60℃ to prevent seal aging.

3

Mechanical Components Maintenance

  • Monthly: Apply lithium-based grease to compression push plate guide rails and chains
  • Every 200 hours: Inspect blade (if equipped) for wear - polish or replace as needed
  • Regularly calibrate travel switch position to ensure accurate stopping and prevent mechanical stress

Electrical System Maintenance

  • Quarterly: Inspect cables for damage and verify grounding circuit integrity (resistance ≤ 4Ω)
  • Clean control panel buttons/indicators to prevent dust-induced contact issues
  • Test emergency stop function to ensure immediate power cutoff
  • In humid environments: Monthly drying of electrical cabinet interior with hair dryer
5

Annual Comprehensive Maintenance

  • Disassemble and inspect hydraulic pump/cylinder seals - replace aged O-rings
  • Test motor insulation performance to ensure stable operating current
  • Calibrate strapping force adjustment device for accurate pressure output

After maintenance, run 3 unloaded cycles and confirm all components function properly before returning to service.