Shearing Machine Maintenance Guidelines
Regular Blade Inspection and Maintenance
- Inspect blades weekly for wear, cracks, or dullness
- Clean blades after each use to remove metal shavings and debris
- Sharpen blades when cutting quality declines to prevent machine stress
- Maintain proper blade alignment and gap settings according to material thickness
- Replace blades entirely if they show significant damage
Hydraulic System Care
- Check hydraulic fluid levels daily
- Inspect hoses and seals monthly for leaks, cracks, or bulging
- Change hydraulic oil and filters every 6–12 months
- Bleed air from the system regularly to ensure smooth operation
- Use only manufacturer-recommended hydraulic oil
Cleaning and Debris Removal
- Wipe down surfaces daily to remove metal dust and dirt
- Use compressed air to clear debris from guides and gears
- Clean the machine's base weekly to prevent rust
- Pay special attention to electrical components
- Keep surrounding area free of accumulated metal particles
Lubrication of Moving Parts
- Lubricate moving parts every 2–4 weeks
- Follow the machine's manual for lubrication points
- Use specified grease or oil for different components
- Wipe away excess lubricant to prevent dust adhesion
- Ensure pivot points receive regular lubrication
Calibration and Alignment Checks
- Schedule monthly checks for machine alignment
- Verify ram is parallel to the table using precision tools
- Recalibrate backgauge if measurements drift
- Check blade holder alignment regularly
- For CNC models, run calibration programs frequently
Safety Device and Control System Maintenance
- Inspect safety features weekly (emergency stops, guards)
- Test control panels monthly for responsiveness
- Check wiring harnesses for fraying or loose connections
- Clean electrical contacts when needed
- Update CNC software as recommended by manufacturer
