Optimizing Steel Chip Briquetting Machine Output
1. Raw Material Pretreatment Optimization
- Remove impurities (oil stains, sand, gravel) to prevent equipment clogging
- Shear large steel chips into uniform sizes (recommended ≤50mm) using crushing equipment
- Maintain raw material humidity at 3%-5% - dry if too high to prevent mold sticking
Uniform chip size distribution reduces uneven force during briquetting, while proper humidity control enables continuous production.
2. Equipment Parameter Adjustment
- Adjust pressing pressure (150-300MPa) based on steel chip hardness
- Optimize feeding speed and pressing frequency to prevent underfeeding or accumulation
- Regularly calibrate briquetting machine stroke switch to ensure complete pressing
Harder steel chips require higher pressure to ensure proper molding while maintaining consistent stroke length reduces无效 actions.
3. Enhanced Equipment Maintenance
- Daily mold wear inspection - replace severely worn molds promptly
- Regular lubrication of transmission components (gears, guide rails)
- Maintain hydraulic system oil temperature at 30-50℃ - install cooling if needed
Proper mold maintenance prevents loose briquettes and rework, while optimized lubrication reduces mechanical resistance.
4. Automation Implementation
- Install automatic feeders and conveyors for continuous operation
- Add material level sensors for automatic feeding adjustment
Automation reduces manual feeding interruptions and prevents equipment idling or overloading conditions.
5. Operation Process Standardization
- Train operators in startup/shutdown procedures and parameter adjustment
- Maintain production logs to track equipment performance metrics
Proper training reduces downtime from operational errors, while detailed logging helps identify efficiency fluctuations.
Implementing these measures can significantly increase briquetting output per unit time while ensuring consistent quality and reducing scrap rates.
