1. Upgrade of equipment performance
On the one hand, the power system of the briquetting press is modified, and the use of more powerful and more efficient motors and hydraulic pumps can significantly increase the pressing speed of the equipment and shorten the single pressing cycle time. For example, replacing ordinary asynchronous motors with servo motors can achieve more precise power control and rapid response, reduce energy loss and speed up the pressing frequency. On the other hand, regularly maintain and replace vulnerable parts such as molds and seals to avoid the decline in pressing efficiency and equipment failure caused by component wear, and ensure that the equipment is always in good operating condition.
2. Process optimization
In the material processing link, the raw materials are finely pre-treated, and the particle size, humidity and uniformity of the materials are strictly controlled through screening, crushing, drying and other processes to make the materials easier to form, reduce the resistance during the pressing process, and improve the molding quality and efficiency. At the same time, according to the characteristics of different materials, reasonably adjust the pressing parameters, such as pressure, holding time, pressing speed, etc., to find the best process combination to achieve efficient production. In addition, introduce advanced automatic control systems to realize real-time monitoring and intelligent adjustment of the pressing process, timely discover and solve abnormal problems in the production process, and ensure the continuity and stability of production. 3. Upgrade of management model
Establish a scientific production plan and scheduling system, and reasonably arrange production tasks and batches according to order requirements and equipment capacity to avoid equipment idling and production delays. Strengthen the skill training of operators, improve their operating proficiency and troubleshooting capabilities, and ensure that the equipment can operate efficiently and stably. At the same time, improve the equipment maintenance system, conduct regular comprehensive inspections and maintenance of the equipment, extend the service life of the equipment, and reduce downtime caused by equipment failures, thereby effectively improving the overall production capacity of Briquetting Press.
