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How to debug Metal Baler before starting

2025-06-20 Leave a message

Metal Baler Initial Debugging Procedure

Before starting the Metal Baler for the first time, complete debugging in the specified sequence: system inspection, parameter setting, and no-load test to ensure safe and stable operation.

Debugging Steps

  • 1
    Mechanical & Hydraulic System Inspection
    Check all connections (compression chamber, hydraulic cylinder, frame) for tightness
    Verify hydraulic pipeline connections and seals
    Confirm hydraulic oil level and quality (clean, correct specification)
  • 2
    Electrical System Debugging
    Verify circuit wiring (motor, sensors, controller)
    Test grounding resistance (≤4Ω)
    Check control panel display and button functionality
  • 3
    Parameter Setting & Calibration
    Hydraulic System
    Set initial pressure/flow low, then adjust
    Sensors
    Calibrate weighing/displacement sensors
  • 4
    No-Load Test Run
    Verify motor rotation direction
    Check for abnormal noises in hydraulic pump
    Test all functional modules (compression, unpacking, bundling)
    Monitor vibration, oil temperature, and current - stop immediately if abnormal
  • 5
    Safety Device Testing
    Emergency stop buttons
    Safety light curtains
    Limit switches
    All must immediately cut power when triggered

Complete these debugging steps systematically before first operation. Always refer to the equipment manual for model-specific requirements and consult technical support if any abnormalities are detected during the process.