How to deal with abnormal heating of Metal Shear servo motor

2025-06-03 Leave a message

Metal Shear Servo Motor Overheating Troubleshooting Guide

  • 1. Check Load Conditions
    Overloading the motor by processing metal beyond its rated capacity causes excessive heat.
    - Verify the thickness and hardness of the metal align with specifications.
    - If overloaded, reduce workload or adjust cutting parameters (speed, pressure).
  • 2. Inspect Ventilation System
    Blocked fans or vents impede heat dissipation.
    - Use compressed air or a soft brush to clean fan blades and vents.
    - Ensure no obstructions within 30cm around the motor.
  • 3. Check Electrical Connections
    Voltage issues or faulty wiring can lead to overheating.
    - Use a multimeter to verify stable voltage matching motor specifications.
    - Install a voltage stabilizer if fluctuations are detected.
    - Inspect wiring for loose connections, shorts, or damaged insulation.
    - Tighten connections and replace damaged wires immediately.
  • 4. Verify Lubrication
    Inadequate or degraded lubricant increases friction and heat.
    - Check lubrication levels and quality per manufacturer guidelines.
    - Replenish or replace lubricant using the recommended type.
  • 5. Internal Fault Diagnosis
    If issues persist, internal components may be damaged.
    - Symptoms of internal faults: unusual noises, erratic movement, or burnt smells.
    - Contact a professional technician for advanced diagnostics and repair.
    Note: Regular maintenance (monthly inspections, quarterly cleanings) prevents overheating issues.