Equipment Overload & Blockage Prevention
Proactive measures to ensure smooth operation and prevent equipment downtime
-
Real-Time Control with an Intelligent Monitoring System
The equipment can be equipped with load sensing and speed monitoring devices to monitor the load on each axis and the material processing status in real time. If the load on a particular shaft exceeds the preset range, or if the material movement within the crushing chamber slows, the system automatically adjusts the main shaft speed and reduces the feed rate to prevent overload caused by material accumulation. If a serious blockage trend appears, the system will trigger an alarm and pause feed, resuming operation after the material is gradually crushed and discharged, thus achieving dynamic overload and blockage prevention.
-
Optimizing Structural Design to Reduce Accumulation
The crushing chamber and feed inlet are designed with an inclined feed channel to guide material evenly into the chamber, preventing accumulation at the inlet. Furthermore, an anti-stick coating can be applied to the shaft surface to reduce the adhesion of sticky materials and ensure smooth contact with the shearing components. Furthermore, a guide plate is installed at the bottom of the crushing chamber, complementing the material guide function of the fourth shaft to accelerate the discharge of crushed material, thereby structurally reducing the risk of blockage and overload caused by material stagnation.
-
Standardizing Operating Procedures to Control Feeding
Operators should adjust the feed rate and feed rate based on the material characteristics, avoiding excessive material addition or rapid continuous feeding, which can prevent the crushing chamber from becoming saturated with material within a short period of time. For large or irregular materials, pre-process them to break them down into more manageable pieces before feeding them into the equipment. This reduces the instantaneous impact of the material on the shaft, minimizes the chance of overload, and ensures stable operation within the appropriate load range.
-
Regular maintenance to ensure component performance
Regularly inspect the shaft gear train, drive system, and shear components for wear. Replace severely worn cutterheads, claws, or bearings promptly to prevent incomplete material crushing due to decreased component performance, which can lead to blockage. Additionally, regularly clean any remaining material debris from the crushing chamber to keep it unobstructed. Maintain the lubrication system to ensure smooth shaft operation and minimize overload issues caused by increased friction.
