How long is the lifespan of the mold of an aluminium briquetting machine

Mold material quality forms the foundation of durability. High-grade alloy steels with excellent wear resistance and toughness are standard, as they withstand repeated compression forces while resisting deformation.

• Superior materials maintain structural integrity under continuous operation stress
• Inferior materials tend to wear faster and develop cracks prematurely
• Quality materials resist shape loss even after extended use cycles

Operational frequency and load directly influence how quickly a mold deteriorates. Heavy loads and abrasive materials accelerate surface wear, reducing precision over time.

• Frequent operation with heavy loads increases wear rate
• Processing materials with sharp edges or contaminants causes excessive abrasion
• The type of aluminum waste processed significantly affects degradation speed

Regular maintenance is critical for extending functional lifespan. Proper care prevents minor issues from escalating into major damage requiring extensive repairs.

• Cleaning after each use removes residual particles that cause scratching
• Protective coatings reduce friction and prevent rust formation
• Regular inspections identify wear signs before they become critical
• Timely addressing of surface irregularities prevents further damage

How the machine is operated significantly affects mold longevity. Correct procedures distribute pressure evenly and minimize stress concentrations.

• Proper machine alignment prevents uneven pressure distribution
• Avoiding overloading prevents sudden stress that may crack or warp molds
• Appropriate lubricants reduce friction between mold and material
• Correct setup procedures minimize unnecessary wear on components

Storage conditions and environmental factors play a subtle but important role in mold preservation between operational cycles.

• Dry, clean storage prevents corrosion and contamination
• Protection from extreme temperatures maintains structural integrity
• Avoiding repeated thermal expansion/contraction cycles prevents material fatigue
• Humidity control minimizes oxidation risks on mold surfaces