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How does the working environment affect the Horizontal Baler

2025-06-23 Leave a message

Humidity Impact on Horizontal Balers

The humidity of the working environment will affect the Horizontal Baler in many aspects, such as equipment performance and material handling:

1. Rusting of Metal Parts

  • Compression chamber, hydraulic pipelines, and transmission gears oxidize in high humidity
  • Effects of rust:
    • Increased surface roughness and friction resistance
    • Impaired precision movement of pressure head
    • Seal failures and hydraulic leaks
    • Potential chain breakage or bearing jams
Critical: Rust can significantly shorten equipment lifespan if not addressed.

2. Hydraulic System Failure

  • Hydraulic oil absorbs moisture and emulsifies:
    • Reduced viscosity and lubrication performance
    • Increased wear on pumps and valves
  • Operational impacts:
    • System pressure fluctuations
    • Insufficient compression force
    • Slow pressure head movement
Results in reduced bale compactness and packaging efficiency.

3. Electrical System Damage

  • Affected components:
    • Control boxes
    • Motors
    • Sensors
  • Potential failures:
    • Reduced insulation leading to short circuits
    • Leakage accidents
    • Burned circuits
  • Control system interference:
    • Unstable signal transmission
    • Packaging parameter deviations

4. Material Handling Problems

  • High humidity effects:
    • Increased water content in absorbent materials (paper, straw)
    • Tougher, harder-to-compress materials
    • Material slipping in compression chamber
  • Low humidity effects:
    • Static buildup in plastics/chemical fibers
    • Material entanglement and feeding issues
Both high and low humidity conditions can significantly reduce operational efficiency.