Briquette Press is prone to various malfunctions during long-term operation due to raw material issues, parameter fluctuations, and equipment wear and tear. Timely and accurate troubleshooting is crucial for ensuring continuous production and minimizing losses. Troubleshooting should follow a principle of starting from the basics and working in depth, focusing on core operational processes.
1
Troubleshooting Molding Abnormalities
- If problems such as incomplete molding, loose material, or crumbling occur, first check the raw material condition.
- Check if the raw material moisture content is appropriate and the particle size is uniform.
- Remove impurities from the raw material to prevent them from hindering molding.
- Check the mold fit for wear, deformation, or residual raw material adhering to the mold.
- Clean or repair the mold promptly to ensure a smooth and unobstructed molding cavity.
2
Troubleshooting Abnormal Noises During Equipment Operation
- If abnormal noises occur during operation, stop the machine immediately for inspection to prevent escalation.
- Focus on checking transmission components including gears and bearings for insufficient lubrication, wear, or looseness.
- Replenish lubricating oil, tighten loose parts, or replace worn parts promptly.
- Check the pressure mechanism for abnormal pressure fluctuations.
- Inspect for leaks in the hydraulic system and promptly address any leaks while adjusting pressure parameters.
3
Troubleshooting Feeding Obstruction
- Feeding obstruction can increase equipment load and cause production interruptions.
- First, check for raw material lumps or blockages at the feed inlet and promptly remove any lumps.
- Ensure a clear feed path by cleaning any obstructions.
- Check the operating status of the feeding mechanism, including feed roller wear and proper transmission.
- Adjust the feeding speed to ensure raw material enters the molding cavity evenly and stably.
4
Troubleshooting Uneven Finished Product Quality
- If the strength and dimensions of finished products are inconsistent, check if pressure parameters are stable.
- Adjust pressure to a suitable range to ensure even stress on the raw material.
- Check the raw material pretreatment process to confirm moisture and particle size consistency.
- Avoid fluctuations in raw material condition that could affect product quality.
- Check mold precision, repairing or replacing worn molds to ensure consistent molding standards for each batch.
