Operating Procedure for Metal Powder Briquetting Machine
Systematic process to ensure safety and effective performance during operation
Raw Material Preparation
- Remove any impurities from the metal powder
- Foreign objects can damage internal parts or affect quality
- Adjust moisture content to suitable level
- Too much moisture causes sticking to molds
- Too little moisture leads to loose, easily broken products
Pre-Start Inspection
- Inspect power supply for stability and proper connection
- Check compression chamber and molds for residual material
- Examine transmission system for wear
- Verify lubrication points have sufficient lubrication
- Address any issues before starting operation
Machine Startup Procedure
- Begin with empty run to warm up components
- Allow machine to operate smoothly before feeding
- Gradually feed prepared metal powder into compression chamber
- Monitor initial briquette formation carefully
- Ensure all systems are functioning properly
Operation Monitoring
- Monitor briquette density and shape continuously
- Adjust pressure if briquettes are too loose
- Modify feed rate if shapes are misshapen
- Listen for unusual operating sounds
- Monitor machine temperature for overheating
Problem Response
- Unusual noises indicate potential problems
- Overheating requires immediate attention
- Shut down immediately if serious issues detected
- Inspect and resolve problems before restarting
- Maintain safety as top priority during operation
Shutdown Procedure
- Stop feeding material first
- Let remaining powder process completely
- Turn off main power after chamber is empty
- Follow correct shutdown sequence
- Ensure complete system stop
Post-Operation Cleaning
- Clean compression chamber thoroughly
- Remove all material from molds
- Clear feed system of residual powder
- Prevent powder from hardening and affecting future use
- Ensure clean start for next operation
Maintenance Check
- Perform quick inspection of key parts
- Verify components are in good condition
- Note any wear or damage for next maintenance
- Ensure readiness for next operation
- Document any issues encountered
Following this systematic operating procedure ensures safe operation, optimal briquette quality, and extended machine lifespan while maintaining efficiency and productivity.
