1
Pre-operation Inspection
Before operation, conduct a comprehensive inspection of the equipment to ensure safe and proper functioning.
Safety First Critical Check
- Check for any damage to the machine body and leaks in the hydraulic system
- Verify the blade gap meets requirements for shearing the intended material
- Ensure all safety devices are intact and functioning effectively
- Clear the work area of obstructions that could hinder operation
- Properly position material to be sheared, ensuring specifications match equipment capacity
- Operators must wear appropriate protective equipment
- Familiarize with equipment operating buttons and emergency stop device locations
2
Start-up and Debugging
Follow proper procedures for powering up and testing equipment before beginning operations.
Test Run Parameter Setup
- Start power supply according to equipment operating procedures
- Conduct a no-load test run after power-up
- Observe equipment runs smoothly without unusual vibrations or sounds
- Check hydraulic system pressure is within normal range
- Verify blade movement trajectory is accurate
- Ensure feeding mechanism operates without jamming
- Stop immediately if any abnormalities are detected and troubleshoot
- Adjust blade gap and shearing speed based on material type and thickness
3
Standardized Operation
Follow standardized procedures during operation to maintain safety and efficiency.
Hands Clear Single Operator
- Maintain correct standing posture during operation
- Smoothly push material with both hands, keeping it aligned with positioning device
- Monitor equipment operation and material shearing process continuously
- Never touch blades or shearing area with hands during operation
- If material jams, stop machine and disconnect power before clearing
- Use only specialized tools for clearing jams, never hands
- Strictly prohibit unauthorized operation or adjustments
- Ensure single-person operation to prevent miscommunication
Important Safety Note: Always keep hands away from moving parts and shearing areas. Use push sticks or other tools when working with small pieces.
4
Shutdown and Finishing
Proper shutdown procedures and maintenance ensure equipment longevity and readiness for next use.
Clean-up Maintenance
- Stop feeding material and wait for blades to reset before powering down
- Clean equipment surface and work area of material residue
- Inspect blades for wear; replace or grind as necessary
- Add lubricating oil to moving parts as specified in maintenance schedule
- Arrange sheared materials neatly for storage or further processing
- Record equipment operating status and any issues encountered
- Report problems promptly to ensure timely resolution
- Perform routine maintenance to ensure smooth subsequent operations
