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Metal chips presses, also known as metal scrap balers or compactors, have several notable characteristics that make them valuable in various industrial applications. Here are the main features:
- High Compression Ratio: They are designed to exert a significant amount of force to compress metal chips into dense blocks or bales. This high compression ratio reduces the volume of the metal chips, making them easier to store, transport, and handle. For example, a typical metal chips press can compress loose metal chips into bales with a volume reduction of up to 80% or more.
- Robust Construction: Built with a strong and durable frame, usually made of high - quality steel, metal chips presses can withstand the high pressures and forces involved in the compression process. The components, such as the hydraulic cylinder, piston, and compression chamber, are also designed to be wear - resistant and able to operate continuously under heavy - duty conditions. This ensures a long service life and reliable performance.
- Hydraulic Power: Most metal chips presses are powered by hydraulic systems. Hydraulic power provides smooth and consistent force application, allowing for precise control of the compression process. It also enables the press to generate high compressive forces with relatively low energy consumption. The hydraulic system is equipped with pressure - regulating valves and sensors to ensure that the desired pressure is maintained and the process is safe and efficient.
- Versatility: These presses can handle a variety of metal chips, including those from different types of metals such as steel, aluminum, copper, and their alloys. They can also accommodate different shapes and sizes of chips, whether they are small shavings, turnings, or larger chunks. Additionally, some metal chips presses can be adjusted to produce bales of different sizes and densities according to specific requirements.
- Automation: Many modern metal chips presses are equipped with automated features to improve productivity and reduce labor costs. This can include automatic feeding systems that continuously supply metal chips to the press, as well as programmable control systems that allow for setting specific compression parameters and operating sequences. Some presses can also have automatic ejection mechanisms to remove the compressed bales from the compression chamber without manual intervention.
- Space - Saving Design: Despite their powerful capabilities, metal chips presses are often designed to be relatively compact in size, considering the space constraints in industrial settings. They can be installed in a relatively small area, yet still provide efficient compression of metal chips. This makes them suitable for use in workshops, factories, and recycling facilities where space is at a premium.
- Safety Features: Safety is a crucial aspect of metal chips presses. They are equipped with various safety devices, such as emergency stop buttons, safety guards around the moving parts, and pressure - relief valves to prevent over - pressurization. These features help protect operators from potential hazards and ensure the safe operation of the equipment.